Introduction:
Shanbao Machinery, founded in 1989, is a large-scale professional feed machinery fittings manufacturer, that integrates production, sales, and service. The headquarter is located at the new zone of Meishan Industrial Park, Sichuan, China. Covering an area of 40000sq.m with 3 plants for forging and casting, drilling and fine turning. We’re the only dies manufacturer who has its own forging and casting factory in China, it means we can control the quality from the beginning.
We’re a professional feed spare manufacturer and have 15 professional technicians, all of whom have more than 30 years of experience in machinery production.
The die is the most crucial part of the pellet mill since it directly affect the feed’s PDI, size, durability, hardness, colors and some others. The die’s price should be the most expensive of the consumable parts of the pellet mill. So using the right and best die is the most important thing during feed production.
How To Choose The Suitable Pellet Dies?
The ring die is the crucial fitting, it's not only related to your cost but also affects the quality of your feeds. A suitable ring die will improve your throughput at the same time and also will extend the die's lifespan. Your cost per ton will be reduced too much if you use suitable dies. We need to consider below points:
1. Choose one professional supplier. A professional supplier will supply high-quality ring dies and give you important advice when you're in trouble
2. Formula, you should check with your supplier about your formula and discuss a suitable compression ratio, since the compression ratio is crucial for optimizing the pelleting process, affecting pellet quality, processing efficiency, and overall production outcomes.
3. Baes on the ring die's thickness, feed diameter, and compression ratio to further check the suitable relief.
The Advantage Of Shanbao Machinery
1. The professional person have produced professional products over 30 years and has 3 plants for forging, drilling, and fine turning. We can proud to announce we're the most professional manufacturer in the world.
2. Lowest price and high quality. Directly purchase from Shangbao Machine Mould factory and there's no dealer, you can get the lowest price.
3. We have some professional after-sales team. When you need, we can come to your factory immediately to solve all problems for you.
4. We are not only produce the pellet mill's parts but we also have some patent machines to expand your parts lifespan. To help you reduce your cost per ton
5. Shanbao Machinery will help you customize the hole design and structure for your pellet mill dies according to your feed ingredients, particle size and feed formula to achieve higher throughput.
6. Correct work blank dosing and forging are done independently by ourselves since we have our forging plant. We use the best stainless steel X46Cr13 which is high carbon and high chromium to ensure the work blanks have enough hardness and toughness.
7. Extremely precise forging and lathing assure high dimensional accuracy and a bright and clean surface.
8. Advanced Germany gun drill equipment, tools, and drilling hole software are used in die hole processing ensure the high accuracy of die hole position and hole’s finish.
9. High rotating speed(18000R/M)and imported tools and cooling liquid ensure process conditions as drilling required; Small roughness of the processed die hole, ensures the smooth discharge and the die’s life span; Quality and service life of die is guaranteed.
10. The die's heating is through the chassis's rotation and air convection which results in small deformation of the ring die. And high vacuum to make oxidation reaction-free and ensure the hole’s inner finish. The high cooling rate ensures that the carbide distribution is more uniform, and the hardenability and uniformity of the ring die are guaranteed. The microstructure of the ring die can be suitable for its working condition by reasonably heating, heat preservation, cooling rate and time of the heat treatment.
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Customized Stepped Relief For Buhler660-228 Ring Die With High Compression Ratio Images
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